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How to properly set-up your motorcycle suspension.
 
 
Routine Maintenance
 

Setting Shock Spring Preload and Race Sag

The adjustment procedure that follows establishes the correct starting point for any suspension tuning.  This will guide you to the proper spring preload adjustment and spring selection for your weight. Damping adjustments comes later. The first step toward determining proper suspension adjustment is to set the rear spring preload so the proper race sag is achieved. 

 Note: Make sure the motorcycle is at its race weight. This includes all fluids (transmission, radiator, fuel, etc.)

Setting Race Sag

1.) Measure the distance from the center of the rear fender  to the center of the chain adjuster block... This is your unloaded measurement. We will call this  measurement A.

A= Unloaded measurement (machine on the stand with both wheels off ground)

2.) Now measure the same 2 spots with the rider on the motorcycle with both feet on the pegs. (This requires 2 people) This is your loaded measurement B.

Example:  A= Unloaded Measurement = 600mm

Example: B=  Rider on Machine           = 500mm                                

Your Race Sag  is                                  =100mm

The Race sag is the difference between the Unloaded (A) and Rider on Machine (B) measurement.

** Note: Adjust spring preload as necessary to obtain the correct handling results. Remember more preload improves turning character of machine but makes the machine a little less stable.

 Recommended Race Sag measurements. **Note** Race Sag Measurements are approximate and not exact for every rider.

125-650cc  MOTORCYCLES 98-115mm 

85cc MOTORCYCLES 85-90mm

65cc MOTORCYCLES   70-75mm

CHECKING FREE SAG MEASUREMENT

Now you have to compare the rear suspension sag under the weight of the sprung portion of the machine itself (without rider).  Motorcycle with both wheels on ground (no stand). Take this measurement. This is this measurement C.

Take  the unloaded measurement  A and minus measurement  C (Example 610mmA-580mmB=30mm free Sag)

** Note: Standard free sag is from 20-35mm  If after setting the spring preload to your race sag and the bikes sag more than 35mm in the rear under its own weight, the spring is to stiff for your weight. A spring that's to stiff does not  allow the rear tire to catch traction and passes a more stiff feeling to the rider.  A spring that's to soft for your weight requires to much preload to obtain proper race sag. This also leads to incorrect weight transfer and balance.  This will also lead to the rear end topping out when the rider gets off the machine. 

Spring Preload Tip: 1 turn of preload either direction is about 3mm of change.

** Note: 20mm or less free sag requires a stiffer spring rate.

** Note: 35mm or more free sag requires a softer spring rate.

 Spring Rate Info

If you are lighter or heavier than the average rider and cannot set the proper ride height without altering the correct spring pre-load, consider a different rate spring.

A spring that is too soft for your weight forces you to add excessive spring pre-load to get the right race sag and, as a result, the rear end of the machine is raised. This can cause the rear wheel to unload too much in the air and top out as travel rebounds. The rear end may top out from light braking, or kick sideways over lips and square edge terrain. It may even top-out when you get off your machine.

Keep in mind that a properly adjusted suspension system may bottom slightly every few minutes at full speed. Adjusting the suspension to avoid this occasional bottoming may cost more in overall suspension performance than it is worth.

A spring that is too firm for your weight will not allow the rear tire to hook up under acceleration and will pass more bumps on to you.

Fork and rear shock springs for your dirt-bike are available for your weight and riding style. Starting at $98.00

 
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